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Cooling tower overhaul

March 2025

Marley cooling tower overhaul

The Marley EW400 cooling tower, with four cells, designed for a water flow rate of 4,500 m³/h and with base dimensions of 36.8 × 7.52 m, is owned by Messer Tehnogas Serbia and is located at its Smederevo plant. A specific feature of this cooling tower is that its entire structure is made of Douglas fir and Redwood.

The overhaul included the following works:

  • Replacement of the drift eliminators
  • Replacement of the fill
  • Reinforcement of the load-bearing structure
  • Cleaning and disinfection of the walls and load-bearing structure
  • Cleaning of the spray water distribution system and replacement of damaged nozzles
  • Repair of leaks in the cell walls

The greatest challenge was to preserve the advantages of the wooden structure, so a material was selected for the reinforcement that does not add significant load to the load-bearing structure while providing additional strength.

All works were completed to a high standard and within the specified deadlines, ensuring operation of the cooling tower at maximum capacity.

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Marley cooling tower overhaul - Image 1
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Marley cooling tower overhaul - Image 3
Marley cooling tower overhaul - Image 4
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